Battery cleaning testing machine
XQ-2057 Battery Cleaning Testing Machine
I. Application Scope of Battery Washing Test Machine:
Battery washing test machine. This utility model belongs to the technical field of battery testing equipment. Specifically, it refers to a battery washing test machine. The frame body is equipped with a test box. The lower part of the test box is provided with a washing box. A rotating paddle is installed inside the test box. The inner side of the test box is equipped with a drying device. The input end of the rotating paddle is connected to a drive motor. The washing box is a box with a lifting structure. When the washing box rises, it forms a sealed cavity with the upper edge of the test box. The frame body is provided with a control panel and a water tank. The washing box is connected to the water tank through a pipeline. Its structural design is scientific, which solves the problem that battery washing is completely carried out manually in steps, greatly shortening the testing time and improving the testing accuracy. It is both time-saving and labor-saving.
II. Main parameters of the battery cleaning testing machine:
1.Test turntable outer diameter: 500 ± 10 mm
2. Diameter of the inner bucket: 650mm
3. Depth of the inner bucket: 550mm
4. Rotation speed range: 1 - 800 revolutions per minute, adjustable
5. Speed error: ±1% per minute
6. Servo motor power: 3.0KW
7. Heating tube power: 6.0KW
8. Elevating platform power: 120W
9. Pump power: 100W
10. Water temperature range: RT + 10℃ ~ 80℃ (adjustable)
11. Water temperature deviation: ±2℃
12. Water temperature display accuracy: 0.1℃
13. Water temperature rise rate: RT ~ 45℃ less than 40 minutes
14. Wind temperature range: RT + 10℃ ~ 80℃ (adjustable)
15. Wind temperature deviation: ±2℃
16. Wind temperature display accuracy: 0.1℃
17. Wind temperature heating rate: From RT to 45℃ is less than 10 minutes.
18. Inner box material: SUS316# mirror finish stainless steel
19. Outer box dimensions: Width 1108mm, Height 1800mm, Depth 1970mm
III. Advantages of the Battery Cleaning Testing Machine:
1.An internally installed SUS316# stainless steel water tank is provided, which can be used for the proportioning of alkaline solutions and for the solutions after the experiments.
2. The pumping motor of the high-performance plastic pump head can draw the alkaline solution from the stainless steel water tank to the test tank at the preset time. Moreover, the plastic pump head will not rust or oxidize, and is extremely durable.
3. The inner bucket is made of SUS316# mirror-finish stainless steel, which is both aesthetically pleasing and resistant to acids and alkalis. The bucket is divided into two layers - an inner layer and an outer layer. The middle part is filled with polyurethane foam for insulation, and the outer box is made of cold-rolled steel and treated with powder coating.
4. PLC + touch screen control. The system automatically completes the entire test, saving you both time and effort.
5. The power system is powered by servo motors, featuring high torque, wide speed range, and smooth operation.
6. Temperature control system, equipped with Siemens (Yonghong) temperature module, with PID automatic calculation, featuring high control accuracy and stable operation.
7. Safety System: The entire test system consists of an inner tank and an outer box. It has excellent explosion-proof capabilities. Even if the battery explodes inside the inner tank, it will not cause any damage to areas outside the test box.
8. Drainage system: The equipment is equipped with an automatic drainage valve at the bottom of the liquid collection tank, facilitating the discharge of the test water to the outside.
9. Convenient water addition design: The top of the water tank is equipped with a large open cover. When water needs to be added, the entire cover can be removed. It can be covered up at other times for safety and dust prevention.
10. Humanized operation design: All the operations of the entire test are completed within a range of one meter to one and a half meters. The operators do not need to squat or deliberately ascend to a higher position to comfortably complete various operations.
11. Mobile function design: Four swivel wheels and foot cups are installed at the bottom of the entire test chamber. The equipment can be easily moved to the desired placement location, and the foot cups can fix the equipment at the required position.
12. Fully automatic completion of the entire process: return to the origin - add water - rise - heat - soak - stir - drain - dehydrate - remove cylinder - dry - complete.
13. Automatic water filling device, equipped with a water replenishment tank for dual protection.
IV. Working Principle of Battery Washing Test Machine:
1. Machine operation: The machine heats water temperature through the heating tube, heats the test environment through the heating tube and the fan, drives the stirring of the turntable through the servo motor, controls the lifting of the test bucket through the screw rod, pumps water through the water pump, and releases water through the solenoid valve.
2. Control section: Controlled by PLC integration and touch screen, the entire test runs automatically.
V. Precautions for Battery Washing Test Machine:
1.Before conducting the test, please make sure that the power supply is properly plugged in or connected.
2. When the machine is in operation, it is strictly prohibited to get too close to it.
3. The mechanical transmission parts must be maintained regularly.
4. After the test is completed, it is necessary to ensure that the power supply has been turned off.
5. It is strictly prohibited to use auxiliary corrosive liquids to clean the machine. Instead, rust-proof oil must be used.
6. This testing machine must be used exclusively by one person. The machine must not be knocked on or occupied by anyone.
7. The machinery must be grounded.
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