Water hammer blasting testing machine
XQ-P81 Blasting Testing Machine
I. Application scope of the blasting test machine:
According to the customer's requirements, a special testing machine is provided to meet the 5MPa static pressure, 10MPa burst test, and the maximum 1.2MPa pressure cyclic water hammer test for the water purifier. It is used to check whether the components of smart toilets, water purifiers, water supply systems and other products meet the design requirements. The parameters are set by microcomputer control, and the test is completed by the automatic control of the microprocessor. The parameters are set through the touch screen, and the test is completed by the PLC automatic control. Reports can be generated and printed. The professional testing software displays functions such as real-time pressure value, test time and test status during the test process. The equipment has functions such as overload protection; the equipment calibration function is simple and convenient, and it is achieved through precision...
The pressure instrument can be calibrated by simply inputting the software parameters.
II. Main parameters of the blasting test machine:
1. Static pressure: 5 MPa
2. Blasting: 1 - 10 MPa
3. Pressure accuracy: ±1%
4. Pressure increase rate: It can be set within a range. (The pressure increase rate in accordance with national standards should not exceed 0.4 MPa/s, and the rupture pressure should be reached within 70 seconds.)
Constant force and pressure duration
5. Constant pressure time: 0.1 minutes to 1000 hours
6. Timing accuracy: ≤ ±1%
7. Water hammer 0.1 - 1.2 MPa 4
8. Water hammer frequency: 6 to 45 times per minute
9. Number of cycles: 100,000 times (The equipment will automatically shut down in case of water hammer test or abnormal equipment, and it can operate continuously for 100,000 times without any abnormal phenomena.)
10. Water temperature range: less than 50℃
11. Pressure accuracy: ±1%
12. Number of tests: 1 test for hydraulic blasting, 1 test for water hammer (for multiple samples)
13. Stainless steel test chamber: Designed to accommodate (as per actual requirements)
14. Stainless steel safety protection: Built-in light source, protective net and plexiglass protection, allowing for easy observation of the test situation and ensuring safety during inspection.
15. Test medium: Tap water (free of visible particulate impurities and meeting drinking water standards)
16. Air source: A pressure source with a pressure of 0.6 MPa or higher
17. Power supply capacity: 380V 5KW
18. Dimensions: Approximately 1200*1100*1350mm
III. Operating Instruction Manual for Blasting Test Machine:
1. Pressure resistance and burst test: The static hydraulic, burst test system consists of an air-driven booster pump, an air control solenoid valve, pressure sensors, and other pressure components. First, the air source is turned on and the air pressure is adjusted through an air filter and pressure reducing valve to provide air to the air-driven liquid booster pump. The air-driven liquid booster pump starts to provide pressure to the system. When the sample reaches the required pressure, the sensor transmits the signal to the PLC control system, which then sends a signal to close the air control solenoid valve and cut off the air source. At this point, the air-driven liquid booster pump stops working, and the sample enters the pressure resistance holding stage. When the sample ruptures, the solenoid valve closes and cuts off the air source, and the air-driven liquid booster pump stops working. At this time, the controller records the instantaneous burst pressure value and displays it on the computer.
2. Water hammer test: The water hammer test system is composed of a high-flow electric pump, an overflow valve, a switching valve, and pressure components such as sensors. The two overflow valves provide the upper limit pressure. When the switching valve is opened, the system obtains the lower limit pressure. The continuous opening and closing of the switching valve results in the pressure variation required for the test, which is the pressure cyclic water hammer test. The pressure sensor collects the pressure signal and transmits it to the processor. After the processor collects the data, it performs data processing and realizes the pressure curve waveform through the microcomputer.
3. Test Procedure Description: First, fill the tested pipe joint with water. Then, connect the shut-off pipeline, adjust the test pressure, and proceed with the test on the computer.
Set the parameters, including pressure, cycle, and frequency, etc. Start the test pump to pump water from the medium tank into the pipeline. The program will automatically perform the pressure circulation.
IV. Main Components of the Blasting Test Machine:
1.Gas drive booster pump 8MPa 1 unit
2. Air control solenoid valve / 1/4 inch / 0.8 MPa / 1 unit / Domestic production
3 Air Pressure Reducing Valve AN2000-2 1 piece SNS
4. Accumulator 1 China
5. High-pressure sensor 10MPa / M12X1 1 unit Microphone
6.Pressure Gauge 10MPa 1 piece Yade
Pressure relief valve, 10 MPa, 1 unit, LF8
7. Electric pumps CDL2-15 1 unit NF
8. Overflow Valve 0.6/1.2 MPa 2 pieces Guangyi
9. Low-pressure sensors, 2MPa, 2 units, microphone
10. Angle seat valve, 1.6MPa, 1 unit, JL
11. Pressure gauges, ball valves, hoses, etc.
5MPa 1/2 1 set China
12. Connecting pipe 1-inch stainless steel 1 piece 304
13. Air-cooled machine, cooling water, 1 unit, HYD
14. Cooling water pump Ensuring water circulation 1 unit Southern region
15. Control Box - Electrical Installation - 1 piece - Starjoy
16. Electrical Control System - Brand Components - 1 Set - Xingqiao
17. sets of PLC control systems - Siemens brand
18. Mainframe Cabinet - Powder Coating - 1 Set - Xingqiao
19. Test Chamber Install Sample 1 Set Starjoy
20. Software Starjoy 1 set
21. Touchscreen Display Set 1 Wintec
22. Printers - Inkjet Printers - 1 set - Customer to provide
V. Precautions for the blasting test machine:
1.Before conducting the test, please make sure that the power supply is properly plugged in or connected.
2. Before conducting the test, make sure that the product is properly installed and fixed.
3. The mechanical transmission parts must be maintained regularly.
4. After the test is completed, it is necessary to ensure that the power supply has been turned off.
5. It is strictly prohibited to use auxiliary corrosive liquids to clean the machine. Instead, rust preventive oil must be used.
6. This testing machine must be used exclusively by one person. During the testing process, it is strictly prohibited to strike the machine or have anyone stand near it.
7. The machinery must be grounded.





